Etching Bulbs

Knappolean

Newly Enlightened
Joined
Dec 10, 2008
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Location
Jacksonville, FL.
Recently read about this and thought I'd try it. Dashed to HL and picked up some Armour etch. Read directions on container suggesting 5 min treatment but read CPF info suggesting 25 min. Would appreciate any info on this subject!

Thanks in advance
 
the longer the etch cream is on the bulb/glass - the more etching/frosting occurs...
I do mine for 5 minutes at a time (and test bulb in light) until I get the desired result.
different bulb glass has different requirements (the harder the glass temper the longer the time needed)

can also play with etching the whole bulb, the bottom half, the top half, or top 1/3 for different beam patterns. I usually do the top 1/3 (like surefire?).
 
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with some bulbs I tried, it did not work,
also the stuff is poisonous
thats why I cahnged to just sanding the bulbs, which made the same effects.

Unfortunately (no matter if etching or sanding) the beam got much better, but the light output decreased to an amount that made it useless (for my taste)

better a few obstacles and imperfetions in a bright beam, than a dim perfect one :rolleyes:
 
It depends greatly on the bulb. Some PR base bulbs with a metal ring, like those used in Maglites, take hardly any longer than the time required to brush the paste on the bulb. A hard glass bi-pin Welch Allyn bulb may take 15 minutes to get the desired result.

I think it's best to frost in stages so that you can test the look of the bulb in your light between applications. It's important to frost as lightly as possible; only as much as is necessary to remove any artifacts and clean up the hotspot. Any further frosting will only serve to reduce the "brilliance" of the beam. An example would be examining the details of the skin on your arm under a bare overhead fluorescent fixture versus one covered with an acrylic diffusing panel; it's the same amount of light, but the panel causes things to look less sharp.

For Maglite type bulbs, try brushing the cream on quickly and with an even thickness. Once the bulb is covered, leave the paste on for 10-15 seconds, then rinse it off. Dry the bulb and take a look at it. If it is still clear in some spots, but hazy in others, you are almost there. I'd advise trying the bulb in the light right then, not only to check for any undesirable artifacts still showing, but to judge how much the "brilliance" has dropped. If you then choose to frost it a little more and check it in the light again, you will have a mental reference of the "brilliance" trade-off that came with each degree of frosting.

The end results are going to be disappointing with some reflectors and pleasing with others. As others mentioned, with etching, there is always going to be a decrease in sharpness, or output, or throw, or whatever one may choose to call it.
 
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A reminder since my suggestion of searching for the old threads is apparently untenable...halogen bulbs are under high pressure. Changing the characteristics and integrity of their glass envelope is an invitation to experience an abrupt silica-mediated retexturing of your reflector surface.
 
A reminder since my suggestion of searching for the old threads is apparently untenable...halogen bulbs are under high pressure. Changing the characteristics and integrity of their glass envelope is an invitation to experience an abrupt silica-mediated retexturing of your reflector surface.
I think that means too much etching will weaken the bulb and it will go :poof:.One thing I learned the hard way when etching is to be sure the bulb is 100% dry before you run it-or again the bulb will go :poof:.Run the bulb for 5 minutes with the head off and than let it cool for 5 minutes-and than do it again.Don't look at the bulb while it is running or you risk glass fragments in your eye!
 

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