Well... I'm not sure I can help you but I can ask questions and make suggestions.
First... how vintage are we talking? Is it all metal or does it have plastic pieces? Is it a flange bulb or a screw-base bulb? If it's a flange-bulb, then the easiest thing would be to buy 6xNiMH D cells and a charger from Thomas Distributing (they even have LSD cells) and make it an ROP. Minimum effort, maximum return.
If it's a screw-base bulb... well... I can't help you. Actually, I have an old Eveready 3D from 1921 or before (it says Daylo on the tailcap!) which I'd like to turn into a vintage hotwire but I can't find any information on high-power screw-base bulbs... I have the batteries for a 9AA->3D conversion, I just need a bulb. Does anybody have any ideas? I wonder if there is a flange/screw base converter or a screw-base socket for bi-pins...
EDIT: Other things to consider... have you cleaned all the contact points in the light? 3-5 lumens sounds pretty low for a 6-cell light of almost any era, so perhaps you have some serious voltage-drops in your contacts. Maybe the switch? Deoxit works wonders of course, but if you have some serious buildup you might have to use a wire brush and vinegar or something. Also... what is the tailcap made of? If it's not copper then you could get some improvement by soldering a piece of wire onto like is usually done on Maglites. Also... have you cleaned the window and reflector? My light was filthy when I got it, I had to use Brasso on the reflector. It's not quite as good as modern reflectors now, but it's much much better and has a great beam pattern, especially considering the size of the spot... It's nice and wide and useful with no hole in the middle! Also... you might want to think of replacing the window with a anti-relfective model, or investigate the possibility of adding a coating to the existing window.