dandism
Enlightened
The acid that leaks probably reacts with the anodizing or aluminum and creates a gas.
Do NiMH cells vent? Are they safer in a closed space like an AAA or AA light?
Don't have one of these lights but would it be possible to twist hard enough (if the light had a weak point) to push the electronics and reflector into the glass with enough preassure to cause it to shatter with a great deal of force?
If it was the battery venting then going to SS or Ti would make things worse. The pressure would reach a higher level before something gives way.
Many of the flashlights designed for hazardous operation (Streamlights and UK etc.***) have 2 features to prevent battery venting from causing an explosion.
1) They have a chemical or catalyst pill in the head to neutralize any hydrogen vented. Note alkaline batteries vent hydrogen so you can have a hydrogen oxygen explosion not just pressure from the venting gas.
2) They have a vent in the body to release any pressure buildup.
*** Not all Streamlights and UK lights have these features. Only the ones with hazardous Class 1 Div 1 & Class 1 Div 2 ratings.
Pictures, or it did not happen.Unfortunately he threw the light in the trash, so we can't send it back for inspection to see what went wrong. (I would really have liked to see it firsthand, and try to have some expert look at it also.) :sigh: But it's long gone now.
I think there's more to this than meets the eye.
If this was related to gas buildup, why aren't there more posts on CPF about alkalines causing gas buildup and ending with a loud bang?
Pictures, or it did not happen.