Modding Maglites; Differences

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Klem

Enlightened
Joined
Mar 26, 2010
Messages
581
City & State/Province
Perth Australia
Guys,

After pulling apart a newer model Magllite I notice some key changes; important to know if you're considering using the handle in your mod.

Notice the difference in design for the positive contact in the black barrel. There is no spring on the new one, just a flat plate. Although the plate contact is closer to the edge of the barrel it is not proud, and will not make contact with an 36600 (D Cell) Li-ion. You will need to add something like a blob of solder to the positive on your battery, or a neodymium magnet no wider than 5mm diameter.

NewOldMaglites.jpg


Also the grub screw is different. To get the internal barrel out we normally use a 2mm Allen key. Latest models have a grub screw that is a T8 Torx. You cannot readily see this until you pull it apart. Point being, if you find you're not getting any purchase with an Allen, then try a Torx.
TorxAllenNewOld.jpg


Battery main springs are different but I don't think that is an issue.

I prefer the old models because you can carefully strech the small positive contact spring until it makes contact with your batteries.
 
Thanks for the heads-up Will and not at all upset at you letting me know someone somewhere else has already talked about this.

Unlikely I will be spending any time on other threads however as this is my interest and it is finite.
 
Thanks for the heads-up Will and not at all upset at you letting me know someone somewhere else has already talked about this.

Unlikely I will be spending any time on other threads however as this is my interest and it is finite.

Shame on you Klem! lol
 
Hmmm yes, ...Seems both Will and I have made the same mistake...of assuming everyone else has the same level of commitment.
 
Sorry Klem but I think you are missing a very important point.
The dive light subforum is about specifics to dive lights while other subforums contain information to all lights including dive lights.

If you want information on LED's, drivers, batteries etc you are best served by looking at the appropriate forum.
 
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Pack, there has been no misunderstanding...I got the point loud and clear...but thanks for making sure I did.

And thanks also for stating the obvious.
 
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