modifying for dummies?

traps38

Newly Enlightened
Joined
Nov 2, 2008
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1
hello,and i am a newbie to this flashlight scene.
i have been buying alot of torches for a little while now and love it.
i would like to know is there anywhere to start to learn how electricity and modifying flashlights works for me the dummy for know.
thank you.
 
Well, it's really helpful if you know how to Solder.


Just do a little "Light Reading" here on CPF (sorry for the pun).

and you'll pick up quite a few tips, techniques, and ideas.


Please let us know what you come up with.


:cool:
_
 
A lot of community colleges throughout the country offer classes dealing with basic electrical work. A lot even specify DC / AC etc. Many of these classes also detail reading schematics, and the basic math behind electrical flow. Some will even let you audit the class for a very cheap fee.

Otherwise, go to the local library. Archaic, for sure, but still a wealth of information.

Oh, and dig into Wikipedia. Search for things like Ohms, Amps, Volts, etc. A wealth of info there describing each.
 
Just one important hint that helped me very much:

Always use soldering flux when you solder something.

Otherwise you become desperate trying to solder a contact like it happened to me :sigh:.

rayman
 
Soldering is a definite skill you need to master.

So far I have been 50% successful in my mods.

Two working lanterns and 2 ruined circuit boards.

On the flip side of that, I did learn that applying too much heat can be a bad thing...
as I watched components slide off the circuit boards :ohgeez:thinking to myself "that can't be good" :D

I'd Like To Solder

How To Solder Properly
 
http://flashlightreviews.com/mods/mods_index.htm

Go to members list.
Find CPF member AuroraLite.
Click on Show All Statistics.
Click on Find all threads started by AuroraLite.
There are threads of detailed instructions of modding many different lights.
Uh.
While I'm already there...
Dummy Reference Guide to Minimag Modding(many pix)
http://www.candlepowerforums.com/vb/showthread.php?t=83903
Dummy reference guide to SF A2 modding with MJ led (or 35k 5mm) leds
http://www.candlepowerforums.com/vb/showthread.php?t=92993
Dummy Reference Guide to modding ARC/Peak AAA light
http://www.candlepowerforums.com/vb/showthread.php?t=139578
Dummy Reference Guide to SL Batonlite modded with Lux led
http://www.candlepowerforums.com/vb/showthread.php?t=102536
Dummy reference guide for making Mag 2c nflex mod
http://www.candlepowerforums.com/vb/showthread.php?t=78875
A Dummy Reference for making PM6 LuxIII BB NG 1000
http://www.candlepowerforums.com/vb/showthread.php?t=72512


Robocop has some detailed instructions on how to modify a Dorcy AAA:
http://www.candlepowerforums.com/vb/showthread.php?t=76351
http://www.candlepowerforums.com/vb/showthread.php?t=84291
http://www.candlepowerforums.com/vb/showthread.php?t=84660
http://www.candlepowerforums.com/vb/showthread.php?t=130749
http://www.candlepowerforums.com/vb/showthread.php?t=84658
 
I'd also add a few mechanical skills:

1. Be NEAT ! - Nothing's worse than cramming your electronics into a flashlight body and having everything short out...with smoke!

2. Hand Tools - Get some needle nose pliers, wire cutters, jeweler's screwdrivers, tweezers, etc.
Harbor Freight Tools is a cheap place to start:
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=97262 Pliers 3 for $4.50
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=4143 Screwdrivers 16pc set $3.00

An X-Acto Hobby knife with #11 blades.

A head magnifier is also good for close-up work:
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=37586 $3.00

A 40 watt (Max) Soldering Iron and '63/37' alloy tin/lead solder, 1/16" diam. (Radio Shack has'em)

3. Learn how to use a Dremel tool.
Good as a "cutter-offer", shaper, drill, sander, etc. Get the 1/2" sanding cylinders, the assorted cutting bits, small drill bits, and the abrasive cut-off disks. ( all ~ $50).

4. Start collecting JUNK:
Assorted plastic and metal tubes, little springs, scraps of copper, metal and electrical wire. A good source of electrical 'hookup' wire is from a telephone cable, with up to 100 insulated, color-coded 24 ga copper wires. Pester a phone repairman for a 1-2 foot scrap of cable and you're set for life.
Small scraps of wood are useful...go to Home Deport, Paint dept and ask for some paint-stirrers. These are 12"X1"X3/16" pine 'boards' that are good making for spacers, etc. You never know what you'll need, so collect anything that looks good for tinkering. Store all this junk in one place but preferable not in a pile in one drawer. :)
(Every tinkerer needs a junk drawer...but you don't want to be rummaging thru the drawer for 30 minutes, looking for that little spring you KNOW is in there somewhere.)

5. Work Station - Get a clamp light or desk lamp that gives enough light to see properly. A kitchen counter with under cabinet fluorescent light works for me. But the "Owner of the Kitchen" may have someting to say...always remember that this is a HOBBY, and your relationship to your GF, wife, parents, roommate, etc are probably more important than turning your MagLite into a laser sword.

I've been tinkering, building gagets, and generally home-engineering for 50 years, and these are what I'd recommend.
 
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