Need some help deciding on driver for mod

Bimmerboy

Flashlight Enthusiast
Joined
Dec 30, 2004
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Location
Long Island, NY
I'm planning an upcoming LED lantern mod, and while I can certainly choose a driver myself, I could use help in picking out the most ideal one in terms of efficiency for the power source, and LED being used. Here are the details.

The lantern is an old, fairly ugly, plastic (red, white, and black), no-name incan thing, and uses large PR base bulbs (not for long... muahh ha ha haaaa). The emitter is a Cree P4, and the power source is a 4D series battery holder, sized and shaped as a direct replacement for a 6V lantern battery. This particular item is fantastic, as with the use of dummy cells, it will let me choose anywhere from 1.5 - 6V, obviously in 1.5V increments. The springs and other metal parts look quite beefy, with excellent connections all around, and looks like it would easily handle 4 Li-ion in series.

Anyway, the goal is to make a fully variable light that goes from very dim to very bright, and is capable of extreme runtime when turned down. As mentioned, I'm using the Cree P4, so I'm wondering if 4.5V allows for better efficiency because of the closer match to emitter Vf, or if 6V is better since I could really run the alky cells totally bone dry? Also, I'd prefer current control over PWM, but it's not absolutely imperative.

So far, I think a buck circuit is what I need, but would a boost design be better, running 1.5 - 3V? Probably not, but it's worth asking to make sure. Given the variable aspect, I'm thinking about a George's80 board, but am open to all suggestions.

This is where I begin to not have much of a clue. Learning a lot more electrical theory is one of my upcoming agendas, but in the meantime, what would be my ideal driver?

Edit: It does NOT have to be very small. I've got some pretty decent space to work with inside the bulb pedestal/lampshade holder.
 
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George's drivers should give you everything you need and more.
IMHO they are streets ahead of others out there.
I few minutes reading on his site will give you all the info.
 
if you want the longest runtime possible the more batteries you put in ( wether in series or in paralell ) the better as it increases your watthours, therefore i would go for 4D.
as for the driver, i would go for this http://www.leddynamics.com/LuxDrive/buckpuck.php (model: 03021-A-I-XXXX*) buckpuck with an external pot as it would allow you to from 0 to 100% output with the turn of a knob and 100% output is 1.1A which should make your lantern plenty bright.
I would also suggest that you frost the glass or it will be painful for the eyes.
 
Angelpoise - George's stuff was my initial thought based on his reputation for quality, and am still leaning in that direction. I'm at his site now, and the nFlex would be my choice. I believe a big advantage would be that it stays in regulation down to 4V, which would really let me drain the you know what out of the batts, and keep constant brightness the whole time.

Amonra - Checked out the Buckpuck before going to George's, and instantly loved the thing. The optional harness is just too cool, and I REALLY like the idea of using a pot for inifinitely variable dimming in this mod, as opposed to stepped levels. Keeps it nice and simple so anyone can use it. Also, the 1A model is only $20... $5 less than the 1.1A!

It would be a total shoe-in, except for what I think may be a problem. It needs 5V to stay in regulation. Is that a problem with 4 Alkys?

I guess one thing I need to know is... At what voltage are alky batteries totally drained and useless? Anyone know offhand?

Edit: If the numbers are true, the Buckpuck is approx. 95% efficient at the voltage I'll be using. Man, I think I'd really like to use this driver, unless someone can talk me out of it.
 
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Well, some Googling shows the general consensus for an Alkaline to qualify as dead, is between .9 - 1.1V, but no specifics as to what applications they would be considered dead for.

This would seem to eliminate the Buckpuck from contention. Am I wrong about this? I'd love to use the thing if it'll stay in regulation for the entire useful life of the batts. I could definitely use some more expertise here.
 
I have found George to be most helpful and responsive to questions asked via Email.
Tell him what you are planing and any specific areas of concern and he will give you a breakdown of pros and cons on various options.

He is just gold to do business with and his UI's are intuitive and feature rich.
 
I'm certainly gonna' do more looking around just for the learning, but at the end of the day, I think George will be the way to go. Thanks, Angelpoise.
 
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