New 16650 Battery Kills Flashlight

wingspar

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Apr 20, 2011
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Oregon
This is a Fenix PD30 that I had for years and has always been my favorite flashlight. I have always run CR123 batteries as I had to buy them in bulk. I've used them all up and wanted to change to a rechargeable battery. I got the battery yesterday and charged it. I expected it to take 3 or 4 hours, but I think it took less than an hour. Put it in the flashlight and it died before I could get thru all the modes. I put the old but well used CR123 batteries back in the flashlight and had to struggle to get them to work. Last night they would not work, but now I can get them to work. The 16650 battery will not work. Bad battery? Photo of the light and battery below.


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Take off the tailcap. Insert the battery. Get a strand of wire or paperclip.... One end of the metal something touches the negative part of the battery. Take the other end of the metal and touch the uncoated part. See if the light works. Essentially you are bypassing the tailswitch.

Like so9F9F020C-E186-4F9D-8FB1-0F1FEA9BC355.jpeg
 
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Take off the tailcap. Insert the battery. Get a strand of wire or paperclip.... One end of the metal something touches the negative part of the battery. Take the other end of the metal and touch the uncoated part. See if the light works. Essentially you are bypassing the tailswitch.

Like soView attachment 36226
So, the wire goes from the negative part of the battery to the outside of the battery, and not the flashlight?
 
From negative on battery to inside or bare metal on the battery tube. I do not think that light will work properly with a 3.7 cell
 
The Voltage might of the 16650 might not be enough to run your light, not all 2X CR123 lights will run on a 3.7 Volt cell.
My knowledge of batteries and volts is zero. I decided to take a photo of the empty CR123 box as it says 3.0 volts. This may be a dumb question to some, which shows my ignorance of batteries, is why is the 3.0 battery stronger than the 3.7 volt rechargeable battery?

By the way, I emailed Fenix about this before I bought the rechargeable battery, and they said it should work.

original.jpg
 
Because you have 2 in series, you get a total of 6 Volts.
So, a 3.7 volt battery will never work cause the flashlight needs a minimum of 6 volts?

Now I wonder if there exists a 16650 battery will work with this flashlight? The flashlight has not worked right since I first inserted the 16650 battery last night. I have to fiddle with it to come on at all now.

It says "KeepPower 16650 2100mAh 3.7V Rechargeable li-ion Protected Battery 7.77Wh (Replacement for 2 x CR123)" on the page where I bought it. Link to battery.
 
It should not have done any damage to the light. That is a good battery but it should have taken more than an hour to charge.
Can you check the voltage on the new battery? Fresh cr123 batteries should work. The new 16650 battery should be over 4 volts freshly charged.
 
@xxo is absolutely right. The light normally runs on 6 volts. Two lithium ion batteries in series would be too much voltage with a risk of damaging the light at 7.4 volts (3.7 x 2). If you're looking for rechargeable options, there are rechargeable CR123s, labeled as RCR123. Just make sure the output is 3.0 volts as many are labeled as such, but with different battery chemistries and output voltages.
 
So, a 3.7 volt battery will never work cause the flashlight needs a minimum of 6 volts?

Now I wonder if there exists a 16650 battery will work with this flashlight? The flashlight has not worked right since I first inserted the 16650 battery last night. I have to fiddle with it to come on at all now.

It says "KeepPower 16650 2100mAh 3.7V Rechargeable li-ion Protected Battery 7.77Wh (Replacement for 2 x CR123)" on the page where I bought it. Link to battery.
It depends on the electronics of the light, some 2X CR123A lights, such as most LED Surefire and Streamlights, will run on 3.7 Volts, while others need around 4.5-6 Volts to run.
 
It should not have done any damage to the light. That is a good battery but it should have taken more than an hour to charge.
Can you check the voltage on the new battery? Fresh cr123 batteries should work. The new 16650 battery should be over 4 volts freshly charged.
I don't have any way to check the voltage. Looks like I might be ordering some new CR123 batteries.
 
@xxo is absolutely right. The light normally runs on 6 volts. Two lithium ion batteries in series would be too much voltage with a risk of damaging the light at 7.4 volts (3.7 x 2). If you're looking for rechargeable options, there are rechargeable CR123s, labeled as RCR123. Just make sure the output is 3.0 volts as many are labeled as such, but with different battery chemistries and output voltages.
I found some rechargeable RCR123 Surefire batteries and checked my charger to make sure it will charge them, and it will, so I will probably order some of those. I hope they have the same output that the normal CR123 batteries do.
 
One more question. The CR123 batteries say 3V and the RCR123 batteries say 3.2V. Will the rechargeable batteries be too much for my PD30?
 
Fyi, if your current charger doesn't handle LifePo4 chemistry you'll need get one
Yeah, that. This should do nicely.


This all sounds very 'flaky' though. I'm wondering if there isn't an underlying problem with the light. I'd only go with the above solution after verifying the light works fine with known-good CR123A primaries, and it sounds like that hasn't really been verified. Otherwise, maybe a loose switch retaining ring or other fundamental root cause is to blame here. Not good to skip a step.
 
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