New Pelican 1W Flashlight

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McGizmo

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Hi guys,

A very nice gent at Pelican sent me a 1W HD flashlight for a quick look see and evaluation. I got it in time to take along on our CA meet. In the presence of lights ranging from TVODRD's mini-wonders up to and including a number of HID's and the KEN5; not to forget a case full of SF "Cool Science" and Peter Gransee's preview into the workings of the LS4, a new 1W Luxeon flashlight could easily be overlooked.

The prototype sample I received is housed in a BlackKnight 3C package:

PW1.jpg


For size scale, it's shown next to a well used and abused SuperSabreLite I've had for years. I understand that the LED light source with electron and photon management system will also be available in the SuperSabreLite for dive and rugged duty applications. There is a fundamental difference with this light compared to any other lights I have seen or know about. This difference is distinct enough that there is a patent pending as I understand it for the reflector design and integration with a LED source. The picture below will hopefully illustrate this *difference*.

reflector.jpg


There is an extruded web bridge that hosts the LED, inverted, over the reflector. This bridge has a minimal impact on photon passage. The reflector is situated to receive ALL of the light generated by the lambertian Luxeon. The result is a very narrow and tight beam of very evenly distributed luminous output. At 3', you have a 5" square beam of light. This production light is the first Luxeon based "single beam" light I have seen with a tightly focused output that is likely using a very high percentage of the light produced. In the beam shot below, the beam you see is what you get. There is no additional direct, spill of light.

beam.jpg


I was provided with some general information and specs from Pelican which I list below:

************

LED Voltage regulated 1W Lambertian
Battery Life 6 hours
Lumens: 30-35 Lumens measured in our sphere
Lux: 1500 at 5 feet
Water Resistant
6 ft concrete impact (but don’t try it please!)
Hazardous location approvals: Class I, Div 1 T5 U and CE approved
Battery Tray to prevent mixing up the battery polarity and causing an out-gassing scenario
Intellectual Property – Patents filed and pending
Estimated MSRP is $80 to $90
Launch date October 1st

**********

From the little I understand of Pelican's current markets in industrial, fire/ rescue and dive, I believe this light will be well accepted as a viable and improved, solid-state replacement or alternative, to their current incandescent offerings.

The high luminous output suggests a possibly overdriven LED coupled with a very efficient release of light. Aside from the understanding that the LED is driven by a voltage regulated circuit, I don't have any more information on typical current to the LED or what have you.

Admittedly, this is a weak review and I leave comprehensive evaluation to others who will do a much better job. I was offered a quick look at a pre production unit and gladly accepted. I asked for, and received, clearance for posting pics and some general information on this light.

I think the LED and reflector design and placement is very effective in accomplishing the intended results. This design is not new, in general concept, as I understand it but it is certainly a first for a luxeon based light to the best of my knowledge. I suspect that some of us have considered similar strategies but thermal and mechanical issues are not trivial. Now that we've seen it done, at least at the modding and hobby level, I would expect to see other examples. /ubbthreads/images/graemlins/grin.gif I think a synthetic flat diamond lens/ heat sink with thin gold bond leads would be just the ticket. /ubbthreads/images/graemlins/tongue.gif

- Don
 
Damn - now DASS whud AH'M talkin' 'bout!!! We should try that with a reverse-mount Xenon automobile unit mounted in a big flashlight body!
 
Hey Don, interesting post. It's nice to see a manufacturer try this "Newtonian telescope" approach. I remember that we have kicked around this idea on the forum a time or two. Too bad they didn't incorporate it into a metal bezel for better heat transfer. If they are getting the output that they say, they are driving it pretty hard. I suppose that if it were used exclusively as a dive light, cooling would be less of an issue.
 
very interesting. did you leave it on for some time to have a quick look at the heat management?
bernhard
 
[ QUOTE ]
MR Bulk said:
Damn - now DASS whud AH'M talkin' 'bout

[/ QUOTE ]

Charlie,

Are you SURE you are not from TEXAS! That is one of the OFFICIAL catch phrases in TEXAS!
 
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I've been wondering when someone would implement this idea. It's kept me up at night that the most effective way to harness a luxeon's photons is to shoot it direcly into a reflector. Heat management for a 1W isn't a big deal in this instance. However, adding another support vane, and building the structure out of copper may make thermal management for a 5W possible.
 
[ QUOTE ]
evan9162 said:
Heat management for a 1W isn't a big deal in this instance.

[/ QUOTE ]

Evan: /ubbthreads/images/graemlins/twakfl.gif

I've been working sooo hard to convince people otherwise /ubbthreads/images/graemlins/grin.gif
 
[ QUOTE ]
BuddTX said:
[ QUOTE ]
MR Bulk said:
Damn - now DASS whud AH'M talkin' 'bout

[/ QUOTE ]

Charlie,

Are you SURE you are not from TEXAS! That is one of the OFFICIAL catch phrases in TEXAS!

[/ QUOTE ]


Bruce,

First time I heard that phrase was from Sinbad (the African-American comedian) on an awards show, then from Will "Fresh Prince" Smith on some light-hearted "documentary" thing -- hmmmm, you sure You're not from Noo Yawk???
 
[ QUOTE ]
Doug S said:
[ QUOTE ]
evan9162 said:
Heat management for a 1W isn't a big deal in this instance.

[/ QUOTE ]

Evan: /ubbthreads/images/graemlins/twakfl.gif

I've been working sooo hard to convince people otherwise /ubbthreads/images/graemlins/grin.gif

[/ QUOTE ]

Allow me to clarify - using a pedistal and supporting vanes isn't as big of a deal for a 1W as it would be for a 5W. Attach those vanes to a metal (aluminium) body, and heat management is a moot point for modest (350mA + some overdrive) power levels. However, it is more of a problem for 5W's

The heat management is less than ideal given it's a plastic flashlight body - that I do agree with - but the plastic likely has more to do with heat problems than the mounting configuration does.

The thing that keeps me from modding many lights is the ability to successfully wick away heat. I'm usually not satisfied with anything that allows the LS slug to get more than 20 C above ambient.
 
Weak review? I think not. Very well done for a pre-production. You got me salivating at their photon management. Wonder how bright it is at 700mA? Funny but every light is see now is viewed from the standpoint of "moddability". Barely any of my lights are in their original stock configuration anymore.

CM
 
[ QUOTE ]
McGizmo said:
At 3', you have a 5" square beam of light. This production light is the first Luxeon based "single beam" light I have seen with a tightly focused output that is likely using a very high percentage of the light produced. - Don

[/ QUOTE ]

For those that don't have a calculator handy, that is an 8 degree beam.
 
The supersaberlite had a significantly tighter beam spot. I think the 1W will provide a more useable beam in most cases. I didn't compare lux or anything like that and I have already returned the sample back to Pelican.

- Don
 
Wow-Cool deal Don. Thanks for posting. Guess I should of been hanging closer to your goodie bag at Three Rivers. I know I missed a lot of stuff.

For this type of application I suggest a Hi-K carbon fiber, compression molded, down-firing reflector bridge assembly molded to optical standards and finish quality. Heat will not be an issue, as the material will take 450F. Then vapor deposit Silver; followed by a protective coating of SiO2. If you do this correctly, you get ultra specularity and no heat build up. A 1/1 alpha/epsilon ratio is possible at full sun temps in space, which can approach 280F plus.So maybe the 5 watter is no issue after all. Then go for your gold leads and pot them in phew-phew dust loaded polycyanate resin. Or something like that.

Cool design Pelican.
 
well don...did you take it apart? /ubbthreads/images/graemlins/grin.gif
 
Roth,

I had to return it working and in one piece. I believe the reflector is possibly glued or maybe even moulded into the bezel. These mysteries will no doubt be solved once the light is available for purchase. There is a sophisticated battery tray which exits from the tail. Hard to believe that the design has to go to this extent to insure proper polarity of batteries but then this light was designed for non flashaholics.....

- Don
 
I have thought about this sort of idea based on the large skylights you see at special events such as theater openings, late-night car sales, etc. *edit* Like the one in this pic:

I just didn't think it would really work because of the thermal management problem with the bridges, not to mention routing the wiring around the reflector inside of the head.

I don't recall having seen this idea actually talked about here anywhere, but if it was previous to the filing of the patents by Pelican, the idea is no longer patentable per se. The only thing that would be patentable would be a specific part of how they did it, not the general concept.

Pretty neat though! Good to see that most companies are still actively pursuing R&D (with one BIG exception! /ubbthreads/images/graemlins/wink.gif)!

*edit*
Interesting, upon closer inspection it looks like they're using ribbon cable to transfer the power up to the LS, then some small wires from the ribbon to the LS. Good idea! /ubbthreads/images/graemlins/thumbsup.gif If you look close, you can see the ribbon coming around the reflector at the bottom of the second pic, and the ribbon is what's causing the orange reflection in the reflector. I'm sure the more astute saw that immediately! /ubbthreads/images/graemlins/icon3.gif
 
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