NEWBIE Needs Help Soldering!!

mpireone

Newly Enlightened
Joined
Feb 12, 2009
Messages
24
I'm trying to solder the pos and neg wires to the emitter but the darn solder won't stick. What do I need to do to make it stick?
 
try sanding the terminals, and dont forget to tin the iron, use flux, etc.

I'm sure a better member will post something better soon.
Welcome to CPF!
 
you need:
clean parts
electrical solder (none of that stuff use with torches or anything)
leads must be hot too. hot solder doesn't stick to cold metal.

that's the bare minimum.

Now, let your iron heat up. once it is hot, tin the tip either with tip tinning compound or some solder. wipe the excess off with a wet sponge. I use a paper towel folded over on itself enough to keep me from burning my fingers.
Now, arrange what you want to solder and touch the soldering iron tip to the joint. this will heat up the parts getting them ready to be soldered. You shouldn't need to hold it on there more than a second before applying solder. Try to see if the joint will melt the solder. If not, you can still melt it on the soldering iron tip as close to the place where it is touching the joint as you can get it. the solder should flow between gaps via capillary action, i guess.

if you are having trouble, let the parts cool back down. you don't want to damage that nice new $10 emitter.

You will know when you have done it right, the solder will pretty much work for you. I reflowed a cree xp-e to an 8mm round board. the xp-e is only 3 or 4 mm^2. I dropped that led on the melted tinned contact pads crooked by mistake, but wouldn't you know it, the dern'd thing oriented itself.

Anyways, try practicing on some wire or something first. solder is cheap. LEDs, not so much.
 
you need:
clean parts
electrical solder (none of that stuff use with torches or anything)
leads must be hot too. hot solder doesn't stick to cold metal.

that's the bare minimum.

Now, let your iron heat up. once it is hot, tin the tip either with tip tinning compound or some solder. wipe the excess off with a wet sponge. I use a paper towel folded over on itself enough to keep me from burning my fingers.
Now, arrange what you want to solder and touch the soldering iron tip to the joint. this will heat up the parts getting them ready to be soldered. You shouldn't need to hold it on there more than a second before applying solder. Try to see if the joint will melt the solder. If not, you can still melt it on the soldering iron tip as close to the place where it is touching the joint as you can get it. the solder should flow between gaps via capillary action, i guess.

if you are having trouble, let the parts cool back down. you don't want to damage that nice new $10 emitter.

You will know when you have done it right, the solder will pretty much work for you. I reflowed a cree xp-e to an 8mm round board. the xp-e is only 3 or 4 mm^2. I dropped that led on the melted tinned contact pads crooked by mistake, but wouldn't you know it, the dern'd thing oriented itself.

Anyways, try practicing on some wire or something first. solder is cheap. LEDs, not so much.


COOL... Thanks!!
 
What's FLUX?

This is the Flux I use,

fluxx.jpg
 
mpireone, flux is the secret sauce that makes soldering possible. BTW jason 77, where can I get some of that?

home depot and lowes both carry solder paste flux for a couple bucks.
it should be in the aisle where they keep the solder/gas torch accessories.
 
home depot and lowes both carry solder paste flux for a couple bucks.
it should be in the aisle where they keep the solder/gas torch accessories.
I haven't been to lowes or home depot, but all the hardwares store nearby only carry acid flux. I'll see if I can't get to one of them and see what they have.
 
you need:
clean parts
electrical solder (none of that stuff use with torches or anything)
leads must be hot too. hot solder doesn't stick to cold metal.

that's the bare minimum.

Now, let your iron heat up. once it is hot, tin the tip either with tip tinning compound or some solder. wipe the excess off with a wet sponge. I use a paper towel folded over on itself enough to keep me from burning my fingers.
Now, arrange what you want to solder and touch the soldering iron tip to the joint. this will heat up the parts getting them ready to be soldered. You shouldn't need to hold it on there more than a second before applying solder. Try to see if the joint will melt the solder. If not, you can still melt it on the soldering iron tip as close to the place where it is touching the joint as you can get it. the solder should flow between gaps via capillary action, i guess.

if you are having trouble, let the parts cool back down. you don't want to damage that nice new $10 emitter.

You will know when you have done it right, the solder will pretty much work for you. I reflowed a cree xp-e to an 8mm round board. the xp-e is only 3 or 4 mm^2. I dropped that led on the melted tinned contact pads crooked by mistake, but wouldn't you know it, the dern'd thing oriented itself.

Anyways, try practicing on some wire or something first. solder is cheap. LEDs, not so much.


I've used flux but I'm still not getting it to stick?
 
Strange... It should work.

Did you scratch up the parts good with sandpaper? What wattage of soldering iron are you using? Maybe its not getting hot enough to be effective?

Also doesn't flux just help the solder melt quicker? Or does it do something else too?
 
Flux Cored Solder .

Make sure the tip of the wire is pre-soldered , then just gently press the soldering iron onto the top of the wire when its held in the correct place and watch for the solder to melt as soon as the solder melts pull the iron off and cool the board , Viola , !!

Also make sure the iron is hot enough , IE , melts solder on contact .
:thumbsup:


Also , dep on what your trying to solder , you may want to pre solder that as well ...... Hope this helps !
 
Last edited:
I'm trying to solder the pos and neg wires to the emitter but the darn solder won't stick. What do I need to do to make it stick?

What are you using for an iron?
Is it a bare cree, or on a MCPCB? Is it also mounted to an additional heatsink?

When I first started soldering these things I was so worried about overheating the emitter that I was having bad results. I have since learned they are pretty robust. A good hot iron and a clean surfaces as others have said, and it takes me around 3-5 seconds to get the solder to flow nicely.

What are you using for solder?
 
I'm trying to solder the pos and neg wires to the emitter but the darn solder won't stick. What do I need to do to make it stick?


A question, what are you trying to solder it to, is it a compatible metal? If it's aluminum that could be your problem, if it is compatible is the piece a larger mass, meaning it will take a lot longer to heat the area you are soldering to, if that is the case you might want to preheat that area first than solder the emitter to it so you don't throw too much heat into the small area of the emitter.
 
I was a beginner to soldering before I started screwing around making my own LED projects a year ago. There were a few basics I was screwing up and causing frustration, and after I figured them out things went *much* easier.

I don't use flux.

(1) A good iron is essential. 40-watt minimum - should be hot enough so that when it touches even a thick solder joint it liquifies instantly. I was using cheap 30-watt radioshack irons and they sucked. If your soldering iron requires you to hold it against the solder and you have to wait for it to melt, or the solder only turns mushy, then it sucks. Friend of mine loaned me a 40-watt Weller, and it's night and day. The Weller will liquify even thick solder, or solder pads on a star on a heatsink *on contact*. This alone made things 1000x easier.

(2) Tin the wire first. You guys can use flux if you want, but once I started using a good iron I didn't have a problem. I just hold solder, wire and iron tip together and get a good coating of solder on the wire first. Then, all you have to do is tap the wire against the LED contacts withe the iron tip and it should stick on contact. Again, if your soldering iron sucks, this will be a pain.

(3) Use thin solder wire. The stuff at Home Depot is usually meant for copper plumbing, a propane torch, and a handiman called 'chuck'. Usually it's too thick for electronic work, or just drips all over the place. I use much thinner solder sold at electronic stores, and it heats much faster and is more workable. Again, if you have a crappy soldering iron it might not even melt the thicker stuff because it transfers heat away too quickly.
 
Recently I was in a situation that I needed to upgrade my soldering skills.
I have always used 60/40 multi core solder with the horrible sticky brown flux. It worked but fellow member Georges80 has this to say on the situation

Also, please DON'T use rosin core - it leaves a disgusting residue that is hard to determine if you have a good joint. There are plenty of quality no-clean flux solders out there these days that there really is no reason to revert to the old rosin core stuff. The modern no-clean fluxes basically vaporize on soldering and leave no to little residues.

Kester and Qualitek among others have excellent solders (both RMA and no-clean) lead free and lead based to choose from.

A no-clean flux pen is useful to aid in good joints when the no-clean flux in the solder is insufficient for the job. Handy to add a little flux to stranded wires prior to soldering.

For lead based the 63/37 works better than 60/40 - especially if you are worried about a dry joint due to jiggling things while the solder is cooling. The 63/37 has a very fast phase change that makes dry joints a lot less likely.

cheers,
george.

Now after talking to him, he sent me a link with his suggestions that I might consider.

http://www.hmcelectronics.com/cgi-bin/scripts/product/4800-0058/

and for another interesting prospective,

http://www.cardas.com/content.php?area=insights&content_id=13&pagestring=Solder+vs.+Crimped
 
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