Bravo25,
Heat and its dissipation are important concerns for me. I do not own a SL scorpion, but I know that the body has a plastic sleeve over it, right? The problem here might be that the sleeve is an insulator and so the heat gets built up in the head. That raises the question of exactly where the light was too hot to hold? The body? The head?
At any rate, I have run three sets of batteries through my SF D2 with the P61 HOLA--i.e. for 1 hour straight!--and while it got hot, at no point was it "too hot to hold." Not at the head, not at the tail, and not anywhere in between. Actually my Arc LS gets just as hot, if not hotter. And the P61 is BRIGHT! When I quick changed the batteries I can tell you they were hot and had delivered some serious current. But they were not too hot to hold in my hand. I have a pyrex C2 bezel on my D2, which I bought precisely because I was worried about melting the lexan lens on the bezel that came with it, but I very much doubt that I actually needed the pyrex because the body itself is a good conductor and dissipator of heat. Now, a nitrolon G2 or G2Z with the P61, run continuously, would NEED a pyrex lens, from all acounts. The G2Z has this, the G2 does not.
I'm surprised that the SL scorpion got too hot, but in any event, one of the SureFire 2x123 lights, such as a 6P, C2, M2, or G2Z would give you the same size, same or better light, and could be run continuously.