Here I go again. Some KL5's with high vf leds seem to run fine with two LiIon's. My KL5 with two LiIon's runs severely in overdrive, runs direct drive, by passing regulation circuit, and.......runs too hot. Light output is about 1.75X with one 17650 or two CR123's.
A simple test using a DMM. Measure current at tailcap using 10A or 20A amp DC setting. If the current with two LiIon's is significantly higher than two CR123's then the KL5 is not in regulation, and is running direct drive. Never mind what Surefire says about using it in 3 CR123 configuration bodies, the KL5 has a boost circuit for regulation and v in should be less than vf of led.
I have considered responses that people make about SF warranting the KL5, but do you really want to send your light back to SF for repair or replacement? The output of my KL5 is awesome with one 18650 (TB body), and runs relatively cool throughout its two hour flat runtime.
Like I said in the first paragraph, some Kl5's seem to do ok with two LiIon's. Just run that little simple test and you will know how your KL5 reponds to two LiIon's.
Bill