Hello Dan,
I think you need to qualify your statement to say that not all B90 chargers are compatible with NiMh chemistry...
During the development of the NiMh B90 replacement pack we discovered that the new style of charger for the B90 batteries had a switch that selected between NiCd and NiMh packs. Further investigation revealed that in later chargers the switch was removed and the NiMh side of the circuit was being used.
The older chargers cooked NiCd packs and would certainly cook NiMh cells, but the newer chargers seem to be able to handle NiMh charging without problems. The timer on the charger is set for 1800 mAh cells, so it shuts down too early. This requires a double charge, but other than that, it works very well with NiMh high capacity packs. Of course there is always the caution that you should not leave battery packs on charge all the time.
The problem we ran into with the high capacity sub C cells was their size. It seems that in order to get higher capacities, they have increased the diameter of the cells, and, in some cases, the length as well. The increase in length makes charging in the SureFire charger impossible, because the pack won't fit. The increase in diameter makes for a very snug fit.
What the high capacities sub C cells offer is a higher mid point voltage, and a higher voltage throughout the entire discharge cycle. As you know, my goal was twice the run time and brighter. Because of the higher voltage, I was unable to get twice the run time, but I came very close. I was able to get a much brighter output.
Depending on where you are in the discharge cycle, the NiMh B90 pack was running at from 0.15 - 0.5 volts higher than the original NiCd pack. With the 8NX, that voltage difference makes for a brighter and whiter beam.
My prototype run of NiMh B90 packs had venting problems. I believe you tried out one of those venting packs. We discovered that the venting was not due to charging issues, but due to too high a setting used during spot welding. The initial run has had 3 packs develop venting problems. As far as I know, the other 72 packs from that initial run are all still working great, and I believe most of them have been charged on the stock SureFire new style charger.
While there is no lamp improvement for the 8NX, a battery pack capable of maintaining a higher voltage during discharge gives you a very noticeable improvement over the stock pack.
Tom