Triple SST-50 aspheric

Packhorse

Flashlight Enthusiast
Joined
Nov 29, 2007
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1,912
Location
New Zealand
First let me apologise for the lack of pics but I am having camera issues and will rectify that ASAP.


After building the Hexispherical I decided that it wasnt quite bright enough.
Sure 6 XR-E R2's behind aspherics produces a pretty bright beam but for the job at hand it could have been better ( Its job is a search light on a Coastguard SAR vessel).

I have played around with the DX 44mm aspheric lens a little ( see my aspheric mag project) and was quite impressed so I thought I would try out a trispheric set up with the SST-50's.

Heat was a small issue on the hexispheric when run for along time. So instead of a PVC body and aluminium back I decided this more powerful light needed to be all aluminium.
I had a fellow Coastguard crew member and engineer make up a body from 125mm aluminium tube with a backing plate and handle. This seems to dissipate the heat quite well although I have not really given it a goo hard test yet.
The lenses are held in place with delrin spaces I machined up and sit about 26mm away from the back of the SST star.

Power supply is the boats 12v supply which will peak at 13.8 volt when motors are running. So really the best set up was 3 SST's in series with one being driven by 12 amc 735 chips giving a current of 4200ma.
It could also be operated from a portable batty pack although it would probably fall out of regulation quite quickly.

There are a few things I need to do to finish it off including a front lens and also paint the inside of the shroud black to eliminate as much scattered light as possible that can be very annoying as it reflects off objects on the boat ruining the crews night vision.

I have a second housing ready to go and 3 more SST-50's although there is quite a temptation to go for SST-90's instead!!!! Perhaps I shall see how hot this one runs first.
 
the 44mm dx lens are bad, good focal length but never perfect focus

the 42mm kaidomain lens are much better
 
the 44mm dx lens are bad,

Im not so concerned about a perfect focus. If it has some discolouration at the beam edge it matters not. Whats important is a strong thrower.

Have you got a link to the Kai 42mm's?

EDIT: If the Kai have a longer focal length then wouldnt they be less efficient since they would sit further away from the LED?
What is the beam size like compared to the DX?
 
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Im not so concerned about a perfect focus. If it has some discolouration at the beam edge it matters not. Whats important is a strong thrower.

Have you got a link to the Kai 42mm's?

EDIT: If the Kai have a longer focal length then wouldnt they be less efficient since they would sit further away from the LED?
What is the beam size like compared to the DX?

I have tested again

the 44mm dx lens never perfect focus and make some aberrations and some flood effect but the focal length are better and give some more lux@1m than the 42mm kai lens

yes the kaidomain lens have a longer focal length then wouldnt they be less efficient since they would sit further away from the LED

I prefer lose some lux and get perfect focus with the 42mm kaidomain lens but the 44mm dx lens will give some more lux@1m
 
Thanks for that. For this light I prefer lux over a nice looking beam. In the conditions it will be used in a perfect focus is not required.

Would still like to try a 42mm Kai lens though but I cant see them on the site.
 
Some progress pics.... beamshots later tonight when its dark.
trispherical2.jpg
trispherical1.jpg


The white cable goes to a DC outlet and the black will go to a switch via the rear of the handle
 
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As promised.

1st, SST-90 @ 6 amp with 44mm DX aspheric
magasphericsst90.jpg


Trispheric
trisphericalbeam.jpg


Hexisperic ( pic taken awhile ago but camera settings are the same.)




As you can see the trispheric shot is well over exposed. I have always used the same settings on my camera so I can compare old pics with new. Looks like I need a new default setting!

Also it shows a lot more spill light that what I want. I hope painting the inside of the case black will help with this.
 
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A little more testing....


WOW! this thing is bright!! It also runs a lot warmer than I would have thought. It does take a few minutes to warm up and I dont think it will be an issue since it will be used outside on a moving boat. Its probably a plus for those cold mid winter night time searches!!

I doubt a triple '90 would be any good for this. It would simply run too hot.
 
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