New project - Small bar light - Choosing LED?

simusid

Newly Enlightened
Joined
Sep 6, 2011
Messages
4
Hi Everyone,

I'm going to try my first LED project. I'm an EMT and I work the night shift. I always carry at least one tactical flashlight. Usually a small Fenix. That works perfectly fine most of the time whenever I have a hand free to hold the light. There are many times that I'm assisting a Paramedic in a very dark place and I need both hands AND light. The last time this happened I had my Fenix in my mouth while suctioning the patients airway. I don't really want a headlamp.

What I want is something attached to my coat or shirt that can provide scene (not spot) illumination in maybe an 8' or 10' square area of a patient. I want a different form factor than an end fire cylinder. I want a bar that has LED(s) on the long edge. My uniform has epaulets. If the bar had plastic clips on the top I would slide it under the epaulet. With a switch on the top, I can easily turn it on/off and it will illuminate wherever my body is pointing. That is what I am going to try and build. I'd happily buy this but can't find anything like it.

Right now my first question is to try and estimate the illumination I need. I've looked at a number of Cree and Vollong high power LEDs that are 1, 3, and 5 watt devices. I don't want overkill. I definitely do not need to provide room-level lighting. I just need "adequate" lighting in a small-ish area for about 3-5 minutes. Do you think a typical 1 watt device would be sufficient? or should I plan on more? I'd like to avoid a heat sink if I can.

Thanks!
 

simusid

Newly Enlightened
Joined
Sep 6, 2011
Messages
4
OK that sounds very good. I'll go with the Vollong VL-H01xWx5 which is rated for 800 mA. I assume you mean to put them in series and run at 400 mA?
 

DIWdiver

Flashlight Enthusiast
Joined
Jan 27, 2010
Messages
2,725
Location
Connecticut, USA
7.5W is way overkill to illuminate part of a person from arm's length. Using modern LEDs, that's the equivalent of a 60W light bulb, with a mirror behind it to make all the light go out the front. It's also way more than you can handle in a small device without serious thought to heatsinking.

My dive light at 10% (meaning 1W) illuminates an area about 1 ft square fairly well, and the optics in it aren't all that efficient. With decent floody optics you'll probably want something more like 1-2W. That will also make thermal management much easier.
 

Camo5

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Joined
Dec 1, 2014
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106
Location
Blaine, MN
Get a short roll of neutral white waterproof LED strips ($7 on amazon) and a 3x 18650 pack in series for 12v and a regulator resistor for brightness. A buddy of mine makes these and sticks em on a pieve of pvc for ice fishermen. Or have some sort of boost circuit (he hooks them up to car batteries)
 
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