I still haven't figured out what's going on with my Ti, but it's definitely an alignment issue, which I'm sure I'll get worked out. During the process of looking at it and my other Raw's, I made a discovery.
The first Raw Ti I got, the Raw SS (which I've been using as my basis for comparison), has a perfectly mated LED and reflector. Absolutely perfect. When I look into it with the light off, the entire reflector, 100%, evenly reflects the yellow phosphor of the LED. I've got close to 30 Luxeon-based lights, and most fall in the 30% to 90% range. Even on the more expensive ones (TiCub, Aleph 3, etc), the coverage is never more than 95%, which is actually extremely good, FWIS. In fact, the only other LED I own which does have 100% is one of the rare MR-X's with an equally rare PMR reflector. It's now obvious that my Raw SS is an over-achiever!
Sorry for the unrealistic expectations, Rob. I'd told you in our emails a while back that I wanted to hang onto the internal parts of the Raw SS because of how they performed. Well, now I know why. I hit the proverbial jackpot with my Raw SS. Perfect tint, perfect reflector, and perfect alignment. No one could do that consistently, at least not for a reasonable price.