there also could be too much contact or something to that effect.
at first my tk40 won't turn on with the head tightened as far as it can go. i had to loosen it by 1/4 of a full turn to get it to turn on.
now all is fine.
Why have I got the white pad on the contact rather than just a spring?
It seems to be the weak point on mine and wont turn on at all sometimes.
I'm having this issue as well. I've tried everything suggested in all the posts and nothing works. It's funny, whenever my light won't come on, it seems to activate if I turn the head slightly OR turn the tailcap OR give it a tap. Any of those seem to work but if I turn it back off for a while and then back on, I need to do one of the above tricks to get it to turn on again. Hopefully someone will come up with a solution. I have stopped using my TK40 because it is so annoying.:(This is my first post - so hello all.
I've had the same problem with my TK40 since I bought it a month ago. I'm running on eneloops to.
I think I've traced it to the spring contact on the battery carrier. One is soldered on much closer to the outside of the carrier than the rest - which means its contact sits partly on the plastic cover on the battery. I can knock the TK40 off if I give it tap, which is annoying. I will upload an image when I get time. Has yours got the same issue? Has anyone else ecountered this?