i would recommend ppl to just get malkoff(ebay?) for $55 more.
the magled and terralux has heat issues.
personally unfamiliar with malkoff - please elaborate.
just today for instance, i've used a TerraLux MiniStar2 Extreme TLE-5EX and drained a set of 2xAA 2600 mAh NiMh batts. Light was used constantly for 60min and given a 5-10min rest and then turned back on and repeated this cycle until the batts were pretty much drained.
the rest period was just to be "kind". no indications were present that a rest/recovery period was required (just common sense about how batteries operate).
the MiniMagLite was getting quite warm (or very warm if you prefer), but not hot (or, i should say NOT too hot to grab hold of tightly).
Now, i know we were speaking of the larger Maglites. I've used those a bit too. NOT for 60min straight, but for 15-20 minutes.
Two factors in the design of the TerraLux upgrades mitigate somewhat (NOT entirely) the heat issue.
1) some TerraLux upgrade bulbs come with a drop-in Aluminum sleeve that goes into the Mag's bulb holder just before screwing the upgrade bulb in. this provides a wee bit more thermal mass and makes a poor-to-fair thermal connection between the TerraLux upgrade LED "bulb" and the Mag's bulb holder.
2) just like MagLEDs design the TerraLux upgrades begin to initiate current foldback with the resultant reduction in light output at around 15minutes (or less depending upon ambient temperature for one, and how well that aluminum sleeve is making contact - thermal grease anyone? might help just a bit). the foldback can reduce light output up to 50%.
i've run TerraLux 5W TLE-6EX LED upgrades for close to 30minutes without a problem other than some dimming of the light output due to what i interpret to be current foldback.
remember, even with the light output dimming, the light output from a MagLite will dim too. now if this is what is meant by heat problems i whole heartedly agree.
i have not had a heat related failure yet of a TerraLux upgrade.
point out beyond the LED's dimmer output, the LED will be putting out more light for far, far longer than the incandescent. please, don't take this as a slam on incand. it's not intended to be. i like incand also. it's simply a fact that either 1) the LED upgrade's light output curve will remain above the incand curve for the entire time, or 2) at some point they will cross and for a far longer period of time the LED will be putting out more light. These facts vary a bit depending upon the number of batts used. FlashLightReviews may have some good output curves that illustrate these facts. I know i've seen them somewhere.
unlike when hiking and using a headlamp or a Fenix or LumaPower flashlight, i don't generally use larger MagLites for more than 5-10 minutes typically. these shorter uses of a MagLite truly benefit from the great light output of the TLE-6NEX, IMO. Also, any heat related problems have NOT been experienced in that time.
still would like to know more about "malkoff" suggestion. thank you.