Metroplex,
Can you keep us posted with your findings? I have a LED headlight system (almost finished making it), but it would be nice to know some good ways to ensure it is 100% safe as well as check the beam so it appears to be legal. I did some research already and found how much brightness the typical headlight has and how the beam should be shaped and a little about horizontal cutoff for safety, but I still need some more good information. There are others with similar project ideas, and this would be very helpful to them. Any info at all would be greatly appreciated. Thanks!
-Tony