Haiku XP-G

McGizmo

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Hi guys,

I am personally very happy with the Haiku in terms of its design and function. I won't belabor the details or justification of my opinion of it here. As most of you are well aware, one of the latest and greatest LED's is the Cree XP-G. I got some of these and did some bench testing as well as prototypes and felt it was worthy of inclusion in a design offering. After some time in Solid Works coupled with the bench testing, I came up with a XP-G Light Engine and a custom McR-17XP reflector combination that can be hosted by the Haiku.

DSC_3515.jpg


DSC_3522.jpg


Externally, the Haiku and Haiku XP-G are the same flashlight. They both use the 3S converter with a drive level to the LED ~600 mA on high and PWM reductions in duty cycle for medium and low levels.

The differences are inside.

BusinessEnd.jpg


LightEngines.jpg


Clearly the XP-G is a smaller package than the XR-E and it has a lower max drive current which is moot in this application as I am driving these LED's well below their capacity. The XP-G has a larger die than the XR-E and its apparent size is even greater as you can see looking at them from the angle shown in the image above. This lends the ability to collimate and maximize lux to the XR-E but the XP-G will typically boast higher flux based on presently available bins and the direction Cree appears to be going.

I had to alter the focal length of the new reflector to accommodate as well as optimize its geometry subject to the Haiku host and LED package differences.

Reflectors-Forward.jpg


Reflectors-Rear-Angle.jpg


The McR-17 XP reflector has a rear centering cup similar to that of the McR-17 XR but the cup on the XP is designed to host a 5 x 1 mm O-ring that in turn cushions the reflector above the MCPCB as well as centering it around the LED. The O-ring extends beyond the cup's lip to isolate it from contact with the MCPCB. I have also added further electrical isolation by putting some kapton masks over the solder and trace of the LED leads. which you can see on the light engine above. In theory, this tape is unnecessary but Murphy lurks...

I did some comparisons between a sample Haiku and Haiku XP-G which presumably are reasonably consistent across the populations of these lights.

The sample Haiku measured 138 lumens on high in my IS whereas the Haiku XP-G measured 185 lumens. The Haiku measured 3300 lux at one meter and the Haiku XP-G measured in at 2800 lux.

In terms of beam pattern, the spot diamaters are similar between the two. The spill angle of the Haiku XP-G is slightly larger than that of the Hakiu and this is supported by the consideration that the XP reflector has a slightly greater spill "exit angle" which you can verify by noticing that the diameter at the front of the XP reflector is larger than that of the XR reflector and they are the same length. The spill from the XP is noticeably brighter than that of the XR and that frankly was the driving force behind my decision to go ahead with this light. On a white wall, you don't see the rings in the spill of the XP as you do in that of the XR but you can sense a slight decrease in intensity in the interior of the spot when you view the overall beam including the spill. Whether real or illusion, as soon as you use either light to illuminate a target field and concentrate on the illuminated objects, you don't percieve any of these artifacts.

Based on the LED's I am using in the presently offered Haiku as well as this new Haiku XP-G I would state that Haiku has a warmer tint than that of the Haiku XP-G. Both seem white to me but in contrast, you can see a tint difference.

I don't have any plans at present to attempt meaningful beam shot comparisons as I am not confident I could produce reasonable ones nor do I want to take the time in attempting to do so. I prefer to leave the subjective comments and observations to you guys as much as possible! :eek:

In terms of run time comparisons, they would really be a function of the Vf of the actual LED's used in measurement and Cree LED's vary significantly enough in Vf with no bin information. Run time should be similar is about all I can say.

The Haiku's presently being offered are of XR-E Q5 flux bin and the first wave of the Haiku XP-G is of R5 flux bin. This first wave will be launched in the next day or so.

When it's all said and done, I personally don't consider the XP-G as a clear winner or next generation replacement of the XR-E. Both have their obvious advantages but short comings as well. Ultimately the application and intended distribution of light could well favor one LED over the other.

Based on my personal preferences, I consider the Haiku XP-G an improvement over the Haiku but not by any significant margin. My bias is based on the increase in flux and as importantly, how it is distributed.
 

McGizmo

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In the spirit of full disclosure and no desire to disappoint anyone, I need to point out that the way the Haiku XP-G is assembled and due to the "hands off" approach to any real hard contact with the LED, the LED is not perfectly centered down there at the bottom of the reflector. For any of you who are perfectionists and know you will be frustrated if you look down there under a magnifying glass and witness an off center LED, do yourself and me a favor and pass on one of these. :eek:
 

carrot

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Are you planning on this being a standing wave or one that lasts only as long as the ones you've currently built? The XP-G Haiku sure sounds tempting...
 

Henk_Lu

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After reading about the Haiku XP-G, I took out my Haiku BB and played around with it. That beam is so nice that if I imagine how the beam of the XP-G probably looks like, I get weak... :huh:

I hope there will be more than one run of these and I'm looking forward to read commentaries from people who own a Haiku XR-E tomake comparisons!

As for the off-centered LED, I never realized it really affects the beam. I have (or had) a few lights where the LED is slightly off, it annoys me too looking inside the head, but turning the light around while white-wall-hunting I normally couldn't find out to what side the emitter was off. I even have a light where the GDP seems to be terribly off, the maker of the light claims it is perfectly centered and honestly I must believe him, the beam looks perfectly balanced. Weird... :thinking:

Great work, Don! :twothumbs
 

McGizmo

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Are you planning on this being a standing wave or one that lasts only as long as the ones you've currently built? The XP-G Haiku sure sounds tempting...

I don't really have any plans at this point. I have no reason not to attempt a standing wave but it will depend on the demand and time frame. I only got 50 of the LED's this time around and no idea on lead time to get more. :shrug:

I have plenty reflectors and a good number of the custom MCPCB's.

I will have a much better idea of what I should consider once some of these get out and we get some feedback on them.
 

run4jc

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Watching with great anticipation - I will purchase one of these without hesitation as soon as they are released!!

:D :popcorn: :twothumbs
 

fyrstormer

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Well well. I was wondering how you were going to address the discontinuation of the XR-E emitter. Looks good.

While I was never a fan of the integrated optic on the XR-E, I gotta say the centering ring was certainly a handy addition. I was kinda hoping Cree was going to make a version of the XP emitters with a centering ring too, even if there was no lense glued on top of it. Not having that certainly does make it harder to reliably center reflectors perfectly; you'd basically need to have a square cutout on the back of the reflector that could surround the entire PCB that the emitter is attached to, if you wanted it to come out just right every time, but manufacturing reflectors with square cutouts like that would probably be a lot more expensive.

Will the McR-17XP reflectors be available for sale in the usual places, so those of us with older LEs can upgrade in the future when all the large-format emitters are dead and gone?
 

Ny0ng1

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Hmm... I foresee myself collecting Haiku with the following LE:
-XPG
-Nichia UV 365nm
-Nichia 083 or Seoul Hi-CRI

The problem is each of them has its own customised reflector?

:broke:

Suggestion to Don: Release a 'collector set' of all these LE and each matching reflector :D :D

Anyway, i'm always happy to see any new thread showing each new creation from McGizmo
 
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fyrstormer

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Actually, this has me wondering: would the McR-17XP reflector also be suitable for use with the UV light engine? It seems like it might, because the smaller aperture would more closely match the size of the die in the UV emitter.

It also appears to be the same size (or close) to the aperture in the Lunasol 20 reflector, which makes me think it could also work with Golden Dragon emitters. This actually opens up a whole bunch of options for different emitters, provided there is sufficient clearance for the emitters to fit behind the reflector.
 

McGizmo

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Hey Don, any plans on just the light engine?

The light engine is pretty cool in a mule head as well as the original SunDrop Head. It works in the SunDrop XR-U head but at a loss of useful light given the distance from the lens.

I suspect at some point I might well be offering various light engines up separately but that wouldn't come to pass until I had more on hand than I needed for complete light offerings. At the moment, I am focused elsewhere. Heck, I need to build more of these Haiku XP-G so I can get a wave up. :eek:

I just got these reflectors in last week and I have not had a chance to play with them and other LED's. I have some Nichia 119's that I think might be interesting with this reflector. :thinking: :shrug:

I designed and purchased these reflectors with my own use in mind and not in quantities or with intent on spreading them out to others as had been the case in years past. Times have changed. I do want to keep as many options open as possible but I also have to be aware of "the market" and my ability to survive in it. I have hundreds of the McR-17XR on hand right now as well as a good supply of XR-E's mounted on MCPCB's. To some extent and based on the interest in the XP-G, these XR components might be joining a bunch of other out of date inventory on my shelf. With that in mind, I did not order a surplus of these new reflectors or LED's for that matter.
 

brucec

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The new light looks good! I have two questions.
-Is the tint of the XP-G as cool as the Osram in the LS20 or is it somewhere between the XR-E Haiku and the LS20?
-Any thoughts for doing a mizer version? I'm not sure if I need a 30% increase in lumens since the XR-E is bright enough for me already, but a 30% increase in runtime would be pretty nice.
 

McGizmo

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Initially I want to keep this simple and down to one flavor with hopefully enough inventory of complete lights available for immediate shipment.
 
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