Inexpensive DIY 365nm UV Norland curing device

tino_ale

Flashlight Enthusiast
Joined
Nov 20, 2005
Messages
1,646
Location
Paris, France
Hey guys,

After a long search for a small and inexpensive 365nm UV light source for curing Norland 61, I have finally come to this DIY device that works like a charm for almost nothing.

Only thing one need is a way to power-up the emitters at 20mA. I use a bench power supply to power it up to approx 14V in order to let 20mA flow into the string of emitters.

Nichia has been kind enough to send me a few NSHU590B samples at no cost. These are 1.4mW 365nm UV light sources with a 10° beam angle. Not powerfull but a narrow beam angle and right on spot wavelenght.

I wired four of them in serie on a small DIY PCB, set all emitter to focus towards a unique target, then shrink tube everything.

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This setup will cure a big drop of Norland in 5 minutes. At 1min the drop is hard but you can still mess-up with the surface finish. At 5min+ it is as hard as it can get.

Interrestingly, a single emitter would take about half an hour to cure Norland, while four of them will in 5 min. So curing Norland is not only a matter of time, it's also a matter of power.

The size of the beam is perfect for a 1.55x5mm tritium vial but will work on bigger targets at the expense of curing time.

Hope this helps :)
 
Inexpensive when you get the LEDs for free, otherwise :broke: .

:devil:
... otherwise you'll have to buy them :nana: I got a quotation of 2€ per LED shipping included. It is more a problem of minimal quantity to order than a matter of price really.
 
So curing Norland is not only a matter of time, it's also a matter of power.

It's really only a matter of power applied. It's just how long the epoxy takes to absorb 5 J/cm^2 at ~365nm.

So if you had a 100mW output UV LED you could cure a square centimeter in under a minute.
 
It's really only a matter of power applied. It's just how long the epoxy takes to absorb 5 J/cm^2 at ~365nm.

So if you had a 100mW output UV LED you could cure a square centimeter in under a minute.
I meant that it takes 5 min to cure a drop using 4 LED versus about 30 min using one LED. Basically, not linear. More power seems to be more efficient at curing the glue.
 
Is there anyway someone can point in the right direction to order the emitters online?
Thanks,
 
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