IMHO we need to pay more attention to the original question. You mention the words "bright, reliable, durability and Iraq" in your first sentence.
To me that is all you need to focus on. My short answer, buy a G2L and drive on
Longer answer:
He already likes the g2 platform. Buy him a G2l. Two is one, and one is none. He can have one on the vest (or belt etc) and one on the rifle, or one spare. Thus commonality of mounting brackets etc.
The p60L is AS GOOD if not better than a p60 beam wise. It will have a boatload more runtime though, with my g2 / g2l's being an example. I have batteries that had dimmed the p60 in the g2 to a sickly yellow (time to replace). Threw them in the g2l and i'm still using them at full output. Don't know for how long, but can't be bad can it
G2l is thermally regulated, so heat really isn't an issue. According to those 'in the know' the g2l will put out 5 or 10 lumens lower than a 6pl on constant on. IMHO the g2 has more going for it in other areas to still trump the 6p on features (easier to hold in the cold, more shock resistant etc, more ding proof etc).
As far as the other drop ins go, it is a cost benefit analysis of reliability compared to output and battery runtime. I believe you've answered the question yourself. By looking at the words in your first two sentences, and by the conditions in which he is using the light, imho the g2l is the way to go.
If he has a problem with the g2 or g2l over there, he can still use the other one in the interim. You can bet that Surefire'd look after him. With the aftermarkets he doesn't have a leg to stand on with Surefire, and how the aftermarket manufacturer chooses to resolve the issue is up to how they deal with things...
Hook him up with a couple of SC1's and two dozen batteries, and he's off to a good start
Another handy way to carry batteries is Wal-mart has (or used to) od green waterproof match containers. In Aus they went for $2 each. They perfectly fit two sf123's (with a tiny spacer like a bit of tissue etc), are waterproof and nice and compact.
Just my 2 cents