Project: DeathStar

DaFABRICATA

Flashlight Enthusiast
Joined
Jan 10, 2007
Messages
3,946
Location
Michigan
I had to call it something!....But...I need a better name for this project:rolleyes:
Here is a light I made that I've been thinking about for a while now. While it is not completed, I wanted share what I have done so far, and will update as it comes further along.
I made it completely out of scrap metal (like I do with most of my mods)

The Triple Tailcap was made using 3 of "Ribbed for your Pleasure" bodies that 1WRX7 and myself had made. They were only the back tailcap threaded section of the body I had laying around after doing a few "X200-E-series compatible mods".
The "Dome" that the dual SW01's are growing out of was from an old ford intake that I cut up for something else.
The main body section of 4.5 inch aluminum tube was from the recycling yard and was left over from an intake project. I literally have an entire room in my basement dedicated to scrap metal and other "useful" materials:ohgeez:.
The window is 1/2inch 3-ply bulletproof lexan. I'm sure the transmission of light is cut down and maybe I will try to find a nice glass window down the line.
I used a strip of aluminum on the bottom for the A.R.M.S. mount....just in case I feel like mounting it on the AR...or tripod
The "Tactical Handle":crackup: was made from scrap 1/4 aluminum and an old bike seat post. I mounted the Surefire Rail on top for the hell of it ( I just think it makes it look cooler:grin2:) It is also removable should I feel like it. I will be using a "set-screw" to hold an E-series 2-cell light inside the front of the handle that will slide out....gotta have back-up:thumbsup: or maybe hold a few spare cells in it:shrug:.

Each tailcap controls different lights. One of the SW01's will operate 4 X P7's with McR27XR reflectors. The other SW01 will operate 4 X Seoul P4 with McR27S reflectors. I may swap the P4's for P7's down the line depending on battery offerings in the future. The center tailcap will operate the "Central Main Incandecent" beam:twothumbs...which will be a W1111. I used a KT4 reflector and had to cut off the shock-isolation flange along with shaving the inside of the body tube to allow 8 X 27mm reflectors to fit inside the 4.25" inside diameter .
Bulb changes will suck until I make the hinged "Bulb Access door"

The "Battery Carrier" will hold any combination of 4 MB20 type battery packs . I still need to find tubes to hold them in place. I'll probably use cardboard tube covered in carbon fiber.

I am currently waiting for SHARK BUCKs and 2 X McR27XR's from the Shoppe. Everything should move along ok after I get them. I need to finish the battery contacts on the battery carrier as well as "finish fit" everything so all the seams are nice.

I started this project tuesday morning and have worked my *** off to get it to this point. Once I feel EVERYTHING has been completed I will be painting the body/tailcap with black wrinkle paint and will also be adding a tritium tube or two somewhere.

040.jpg


Battery Carrier and Tailcap
025-5.jpg



030-5.jpg



051.jpg




Heatsink / Driver / Bulb Assembly
023-4.jpg



012.jpg


How it goes together...:grin2:
032-3.jpg


Size comparison to Surefire M6 and L4
049-2.jpg


Overkill...:devil:
045.jpg




*1998
 
Last edited:
good lord this thing is massive, wouldn't it be sorta hard to maneuver a rifle with that monster weighing down the front end? lol
 
Gruesome yet fabulous- right on man!
You gotta get the prize for most unorthodox SW01 mount ever- look at that welding job!! Woohoo: beamshots next please!
 
awesome name and great light!!!! One thing I would modify is the leds with no reflectors, I would raise them higher to the window.
 
Haha!! That thing is awesome - gotta see that one in person. Very cool. While I think the "Death Star" is a very cool name for that beast, I think the whole idea of mounting it where an M79 would normally live lends it to a name playing on the M79's nicknames - like "Super Blooper" :D
 
Wow. :drool:I'd ask for beamshots when you get it done but I have a feeling I will see the flash in the sky when it fires up.

Of course now that you posted plans watch out for pesky rebels. Especially around the heat sinking. They like to attack thermal management.
 
how come i think that this light will cover up any muzzelflash :crackup:
lol, agreed, idk tho, would you rather see the muzzle flash, or have this gun mounted sun cook your brain, i guess either way you die, lol
 
Last edited:
Top