Removing a corroded battery from a d cell Mag?

secamp32

Newly Enlightened
Joined
Jan 5, 2006
Messages
61
How do you remove a stuck, corroded d cell from a 3 D maglight?? There is 1 cell stuck at the top of the tube. Any ideas?
 

photo2000a

Newly Enlightened
Joined
Jan 25, 2005
Messages
138
Location
ny
sombody smarter may have a better way to push it thru the top or what ever but i've tried

mixing some arm n hammer baking soda w/water i mixed a dixie cup w/tablespoon big and 3fingers of water wanted it strong

and poured it in left it for a while used a screwdriver to clean away the crud

good luck
 

beezaur

Flashlight Enthusiast
Joined
Apr 15, 2003
Messages
1,234
Coca-Cola, let it sit. That will dissolve some of the corrosion. Beat the open end against a piece of wood such that the inertia of the battery pulls it out. In other words, impact the thing inline.

Usually you will have to replace it after this.

Scott
 

JohnK

Flashlight Enthusiast
Joined
Dec 7, 2002
Messages
1,534
Location
Tennessee., USA
I just went through this disaster with my SL Twin-Task 3C.

The middle battery was the one that yucked all over the place.

After pounding the tail on a board for awhile, the middle battery moved enough to allow the battery near the head to act as a ram of sorts, and it finally came out.

This is the first time this has happened with any of my 50 or so lights.

It was common in the lead-acid days.

This light was used by relatives on a vacation, runtime unknown (other than I knew it WAS used). Forgot to replace the batteries.

Moral: replace partially depleted batteries.

A half round ******* file was used to smooth the really rusty/corroded side. Liberal application of Breakfree CLP, and swabbing like a mad woodpecker got most of the crud out.
 

ABTOMAT

Flashlight Enthusiast
Joined
Jan 9, 2004
Messages
2,928
Location
MA, USA
Make sure you also talk to the battery maker about their warranty. I got a $20 Palm M105 and used it for six months before the batteries leaked out. Energizer sent me a $160 check.
 

secamp32

Newly Enlightened
Joined
Jan 5, 2006
Messages
61
This is the third or fourth light I've lost to corroded batteries. I can't remember if the batteries are energizer of duracell. I'd hate to send it to one and find out it was the wrong one.
 

Arkayne

Enlightened
Joined
Nov 28, 2005
Messages
629
Location
San Diego, CA
Do they make automotive cylinder hone's that size? I figure if that ever happened to me, I'd just use a smaller cylinder hone. Maybe a hone made for a motorcycle?
 

rwolff

Enlightened
Joined
Dec 22, 2004
Messages
224
Location
Ontario, CA
Arkayne said:
Do they make automotive cylinder hone's that size? I figure if that ever happened to me, I'd just use a smaller cylinder hone. Maybe a hone made for a motorcycle?

Try a brake cylinder hone - the cylinders in hydraulic drum brakes are (IIRC) about the size of a "C" cell, and the hones probably have enough "give" to hone a "D" size cylinder.

Secamp32 said:
This is the third or fourth light I've lost to corroded batteries. I can't remember if the batteries are energizer of duracell. I'd hate to send it to one and find out it was the wrong one.

Your initial post said that the stuck battery is at the top - presumably 1 or 2 batteries closer to the end cap came out OK. Most people load a flashlight with all batteries the same brand - which brand was/were the battery/batteries that came out OK? Also, can you clean up the bottom of the "leaker" enough to see the plastic jacket of the battery? Looking at a couple batteries I've got at hand, the "wraparound" of the jacket on the bottom of the battery (about 3/32" wide, surrounding the negative terminal) is solid black on Duracell, and predominantly silver with black, red, and yellow accents on Energizer.
 
Top