Thank you for the info, one more question at this point:
There was a note in datasheet that slug of the emitter is connected to anode, does this cause any problems or is it necessary to isolate pcb electrically from the heat sink?
No, I did not do this and everything worked fine.
Nice Job!
How can i mod SF L4 and Gladius?
Do i need to change the driver of the Led too? where could i read about it so i'll have the basic to under go thr mod?
Thanks
I don't know anything about the L4. I have no experience with the Gladius, however this mod is quite common and there are a few threads on it. I think it's a strait swap. I personally don't mess with lights unless they are strait emitter or star swaps.
Hi Supernam:
I've got a KL6 which has a pretty bad doughnut and the once bright output now appears pretty dim compared to my Cree and SSC lights.
How easy is it to swap out the Lux V for a SSC? Is it just a matter of desoldering the Lux V and soldering on the SSC? Do I need to mod the stock KL6 reflector to fit the SSC?
Sorry I missed you. I had a significant doughnut also in my stock L6. I can't tell you with certainty because I didn't originally do the swap. At first, I sent my stock L6 head to CPF member CM. He swapped out the LuxV for a Cree P4. He also turned up the bias to 1 amp. After opening it up, I saw his work and it looks like he had to swap out some semiconductors on the driver to boost the current. I think the stock KL6 is running less than 1 amp, so you can use a SSC but won't get to take advantage of it's potential at 1amp. This is not something I am familiar with so I can't give advice on how to do it, or what components you need. You may want to PM CM.
The KL6 has plenty of aluminum to dissipate the heat at 1amp current. I've ran it for 30minutes strait and it only gets warm and did not continue to get any warmer after 10 minutes.
Other than that, once you unscrew the module from inside the head (3 phillips screws), you'll see the emitter is mounted on a black aluminum plate. You need to desolder the wires and scrape/grind/remove the old emitter off. The aluminum plate needs to be completely flat. Here's the tricky part, you need to thermal epoxy a bare SSC emitter to the center of the plate. There are 2 holes where the emitter wires come up through the plate and you will use these to center the emitter. I simply epoxied it, then made tiny adjustments until i felt it was centered. You pretty much have to eye it unless you have some other way of centering it. I also used a little ruler to make sure it was the same distance from every side of the plate. Once it sets in about 5-10 minutes, just solder back on the red and black wires and reassemble.
You won't need to modify the reflector. I got lucky with centering the led as you can see in the picture. Again, I can probably do the emitter swap, but I don't know how to adjust the bias.
EDIT:
Here is the link my L6 after I got it back from CM.
https://www.candlepowerforums.com/threads/156263
Here is the link on my modded Black Diamond SPOT headlamp.
https://www.candlepowerforums.com/threads/174638