After searching for unprotected 26500's, all I came across was the 2500 mAh from KD. Do you have in mind another source carring 26500's that have higher capacity?
I have some "5000 mAh" 25500s on order from DX, real capacity is apparently about 3000 mAh. I'd like more, but that's still almost twice what you get with NiMH AAs, and I don't need to mess with holders...
In light of AW's remarks, apparently these (being 25500, not 26500) were intended for making protected cells.
I think fabricating a protection 'puck' could be one possible solution for me, but I don't think I'd want to bother for a 'C' cell with only 2500 mAh. Can one be used between a pair of unprotected cells, or should two be used, one on top of each cell? In that case, I imagine a single driver 'puck' on top of the cell stack could be quite useful going forward.
I don't know; I'm actually planning to do the evil thing and run them naked, with no protection in the light either. Frequent voltage measurements FTW! I think it would be hard to fit a protection circuit in this one, and I'm more concerned with melting down the flashlight than killing the batteries; once I've toasted it (Who'd have thought 35W in a $5 yellow-light would cause grief?
), and moved all the components to a more robust host, I'll probably see about a low-voltage cutoff.
Protection on each cell would be the best thing, in case of imbalance, but I think protection for the whole stack should be good enough if your cells match. (And it depends; if you're charging the stack in series, I'd definitely be worried about not having each cell protected for over-voltage; if you're using loose cells (my approach) or otherwise charging individually or parallel, I'd try to make sure I can trust my charger not to burn things, and use just low-voltage protection in the light.)
Perhaps someone who's done this before can correct any of this; while I like to think I've got a handle on this stuff from reading, this
will be my first Li-ion build.