mod a MiniMaglite 2AA with a P4 or Q5

rayman

Flashlight Enthusiast
Joined
May 6, 2008
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After I modded my Maglite 2Ds I want to mod my MiniMaglite 2AA with a SSC P4 or a Cree Q5. Right now I'm leaning to the P4 with one Li-Ion and a dummy cell. The only problem is I somehow have to figure out how I make the contacts to the emitter

Did anyone modded his MiniMaglite with a Cree Q5 or a SSC P4?

And one small question. Where can I get a OP reflector for the MiniMaglite with a P4?

rayman
 
I modded mine with a piece of copperpipe and a anodized aluminium plate.

Then epoxied everything together.

The driver runs with 2x AA NimH or nomal batteries and steps up the voltage with a lt3490 so that it gives a constant current of 350mA.

I have to use another deeper reflector from Fraen or IMS



 
I have both Q5 and P4 in my minimag.

the P4 is easier to install because the metal tabs can touch the inner lip of the minimag, just like the stock setup. The Q5 I had trouble with due to the rectangular base, but eventually I had to mount the Q5 on top of the OEM black plastic assembly.

Also, you need to consider heatsinking. A single 14500 li-ion without any regulation will give each LED ~1.0A. They will heat up quickly and that dummy cell isn't going to help. For my install, I used 1/2" aluminum rod as a heatsink. It's long enough that it acts as a spacer for the battery. The only drawback is that the alum. rod isn't big enough to be touching the mag's body so heat cannot transfer outside..only to the heatsink. It's okay because I seldom turn on my lights for more than 2 minutes anyhow. If you're not going to have a large heatsink, you may want to consider another way of powering the LEDs. I have no regulation on mine and the P4 pulls about 1.0-1.1A while the Q5 pulls around 0.9A on a single 14500 Li-ion. Both are equally bright but I prefer the P4s.

I'm using a 20mm Khatod SMO relfector for the P4. I bought them from Photonfanatic in the marketplace for $4 USD a piece. From what I gathered,the khatod SMO seems to be more favorable when you're going with 20mm or smaller. But for reflectors larger than that, OP is a better choice. I had to lightly shave the reflector in order to fit into the mag. it's nothing tedious, but its the best reflector I have found for the P4s in a minimag.

In addition, I bought a few Terralux tailswitch. Utilizing the OEM method was a hassle and defininitely inconvenient. :crazy:
 
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It's not a drop-in design, but it works really well.. I've done this with a Q5 on two MMs so far, and will be doing one more. I'll be trying out a GD1000 driver, using it mostly with a 14500+Dummy, but will also see what it will do with 2AA Ni-MH.

http://www.candlepowerforums.com/vb/showthread.php?t=194179

The only catch is you need a tailswitch, but I really like them.

This reflector worked really well with the Cree, and pretty much just drop into the head after you file down the threads. The beam is much smoother than the sawtooth pattern of the Fraen, you just have to isolate the back, otherwise it will short across the contacts on the Cree.
http://www.dealextreme.com/details.dx/sku.5951

I'm going to try these, because they look like they will just drop in.
http://www.dealextreme.com/details.dx/sku.14598
 
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The 18mmx12mm is pretty nice for the cree. I bought that specific pack of reflectors. I just wished the reflectors were 20mm. 18mm looked funny inside the minimag's head. :p
 
The 18.5mm threaded reflectors fit as well. They come in both smooth, sku 5960, and textured, sku 5951. Pushed right in for me at least.
 
So the real problem is the heatsinking. At first I thought I could just epoxy the emitter on the plastic 'heatsink' of the normal bulb. So I'll try to make something like an dropin and then I have to buy a clickie tailcape.
Thanks

rayman
 
You have seen the huge mini mag thread right? It does seem a little dated but there is still some good information there.
 
I keep hoping that someone would make a batch of turnkey pills for sale. My modding skills only extend to replacing a star.:popcorn:
 
So the real problem is the heatsinking. At first I thought I could just epoxy the emitter on the plastic 'heatsink' of the normal bulb. So I'll try to make something like an dropin and then I have to buy a clickie tailcape.
Thanks

rayman

I epoxied to the top of the body, directly to the metal, I just removed the existing plastic switch mechanism.
 
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