Do you by chance have a battery charger/cycler like the Triton or Triton2? You could try the automated charge/discharge program to go thru 5-10 cycles and I'd bet your run time would increase. The lights ballast requires a certain amount of voltage to fire and run the light. This is typically higher than you can normally discharge the batteries down to. If you can pull out more ah's out of the battery in some other way, you could achieve the same result. I know it's not something you want to do with a new light, but it might solve your problem. Find the number of cells in the pack, multiply by 1.2 and run the battery down to that voltage with a small light bulb or other light load.