I'm building a Mag85, and a ROP/Mag5761. Should I go with a UCL for better light tranmission, or Borafloat for better thermal shock resistance? I'm thinking Borafloat just to be safe, but does the UCL really make a big difference?
For that level of hotwire bulbs, I don't think it makes any difference. IMHO, the perceptable difference for that category of hotwires between the glass is irrelevant...and more related to marketing promotion.
However, when you get into the heat from 50+W bulb hotwires, I would ONLY recommend Boro's.
Yes, that should be fine even if left on a long time. BTW, I am convinced that some of the cracked glass lense examples we have seen are related to the metal bezel expansion/contraction with heat, because the lens is hardly absorbing any IR energy itself. Cracks are mostly seen when people run 50-100W (or higher) bulbs for a long time.
If you pay attention to the heat in your mag head, you can manage it sensibly. If it is getting uncomfortably hot to your hand, then turn off for a bit.