tvodrd
*Flashaholic* ,
When the mcropuck kits arrived on the scene almost a year ago, I tried one on an N cell and got an absurdly long burn time. Definate keychain LS potential! I got sidetraked on other projects before getting around to making one. When ARCmania's Micro Convertor became available, it was time for a new project. I ordered one from the Sandwich Shoppe, and Wayne delivered it in person at the Sequoia get-to-gether. (Damn, those things are small!)
The next step was to design a flashlight around it, starting with a micro can to contain it and provide a heatsink/ground connection. A reflectored-design would have been simpler, but I couldn't come up with an effective one for me /ubbthreads/images/graemlins/frown.gif . Best I could do was
turned-down and shortened NX-05's. I turned them to .435" diameter and shortened them to .250". (At abt .240" the internal ball lens falls out /ubbthreads/images/graemlins/grin.gif .) I ripped-off Peter Gransee's split ring attachment design for the Arc AA so as to provide a "candle mode" capability. I was fortunate to find some 11.5mm watch crystals to use as lenses. Then I had to find a way to glue them in- big mistake.( /ubbthreads/images/graemlins/mecry.gif )
LtoR: Brass split ring, case, anti-rattle silicone foam
rubber washer, module, head O-ring, head, optic, and
lens.
I'm not all that happy with the way they turned out. I tried both Energizer and Duracell in the prototype, but later "bunnies" are a no go /ubbthreads/images/graemlins/frown.gif . The (new) anodizer didn't comprende "olive drab," and my rack leaked and almost ruined all the heads. (Fortunately, Sharpie makes a green one that was fairly close. /ubbthreads/images/graemlins/grin.gif ) The lens bonding was a near disaster The only thing that is right is the form factor: 1/2" diameter X 2" long. (That's a full 3/4" shorter than my AAA!) I'll leave beamshots/run times and other criticisms to others. /ubbthreads/images/graemlins/grin.gif
I will revisit the design some day. Increasing the diameter to 17/32"/.532" will permit upping the thread size to 1/2-32 and provide a lot more thread engagement as well as room for all N's. I will also retain the lens with a screw-on bezel. Meanwhile, the one in my pocket is going to stay there! /ubbthreads/images/graemlins/grin.gif
Larry
The next step was to design a flashlight around it, starting with a micro can to contain it and provide a heatsink/ground connection. A reflectored-design would have been simpler, but I couldn't come up with an effective one for me /ubbthreads/images/graemlins/frown.gif . Best I could do was
turned-down and shortened NX-05's. I turned them to .435" diameter and shortened them to .250". (At abt .240" the internal ball lens falls out /ubbthreads/images/graemlins/grin.gif .) I ripped-off Peter Gransee's split ring attachment design for the Arc AA so as to provide a "candle mode" capability. I was fortunate to find some 11.5mm watch crystals to use as lenses. Then I had to find a way to glue them in- big mistake.( /ubbthreads/images/graemlins/mecry.gif )
LtoR: Brass split ring, case, anti-rattle silicone foam
rubber washer, module, head O-ring, head, optic, and
lens.
I'm not all that happy with the way they turned out. I tried both Energizer and Duracell in the prototype, but later "bunnies" are a no go /ubbthreads/images/graemlins/frown.gif . The (new) anodizer didn't comprende "olive drab," and my rack leaked and almost ruined all the heads. (Fortunately, Sharpie makes a green one that was fairly close. /ubbthreads/images/graemlins/grin.gif ) The lens bonding was a near disaster The only thing that is right is the form factor: 1/2" diameter X 2" long. (That's a full 3/4" shorter than my AAA!) I'll leave beamshots/run times and other criticisms to others. /ubbthreads/images/graemlins/grin.gif
I will revisit the design some day. Increasing the diameter to 17/32"/.532" will permit upping the thread size to 1/2-32 and provide a lot more thread engagement as well as room for all N's. I will also retain the lens with a screw-on bezel. Meanwhile, the one in my pocket is going to stay there! /ubbthreads/images/graemlins/grin.gif
Larry