Hi all,
Since I used to do anodizing of all types, I need to weight in on Hard Anodizing and clear some things up.
I did a 3-year tour of duty at a plating shop just out of high school many years ago. So forgive me if I have forgotten some of the details.
Aluminum naturally oxidizes in the air. This anodic film is what you are accelerating in a vat of sulfuric acid with low voltage/high amps running through the part.
Differences of standard VS hard anodizing are:
Standard anodizing takes place mostly on the surface. When you see bright red and blue anodized aluminum, it's almost certainly STD anodizing that has been dyed. The result is a surface that will resist corrosion and is fairly durable.
Hard anodized parts however take on a completely different character. This is caused by higher amps used to accelerate the oxidation, penetrating below the aluminum surface. The resulting anodized part is hardened by the process, making it much more durable.
Depending upon the amps and time you leave a part in sulfuric acid, results will be most different. A standard anodized part may only require a 15-20 minute run at low amps. Whereas hard anodized parts could require 1+ hour at a much higher amp load. The size of parts/rack(s) loaded affect amps and times required.
To do hard anodizing a part has to be high-grade aluminum. Assuming the part is good aluminum, which most flashlights are. It's relatively easy to strip off the old anodizing and re-anodize to hard specs. Watch out for leakage if you try to mask off the internals. Overall risks damaging the part is minimal.
When anodized parts freshly come out of the sulfuric acid vat, the anodic film is most reactive. Shortly after rinsing off the acid, the part is dipped into what ever color is desired.
I suppose you could dye hard anodizing, but the base color would already be grey, or shades of depending upon how long you anodized the part. You just can't dye it a lighter color than what comes out. I've never dyed a hard-anodized part, because no one ever wanted it done.
My original black AAA ARC is not hard anodized. It has regular anodizing that has been dyed black. The barrel is almost bare aluminum, where the tips of the knurling has worn off. I've never seen the HA black AAA ARC.
I just purchased a Firefly (RH2 MM+ WO) and will be receiving it soon. I'll let everyone know if it's been hard anodized or just dyed std anodizing.
Thanks,
CY