TURBOCHARGED!!
Well, I did it; I got bored yesterday, and did some "DestructiveLighting" on my Infinity.
Since the coating seemed to be wearing thin as it was, I decided I'd buff away the rest of the black conductive coating on the postive contact to expose the copper below, and blob-soldered a wire loop on it (to retain the solder and act as a protective coating to prevent oxidation and wearing away of the copper trace). The black stuff appears waxy when heated by the soldering iron; seems like I could just wipe it clear of the copper when I heated it with the iron.
Now the current is up to 55mA with a 1.3V battery, and much brighter, as expected, compared to the 20mA or so, going through the resistive coating. The Arc AAA draws over 100mA using the same battery, so it's still brighter, but they're much closer than before, with the prior 5:1 current draw ratio now down to about 2:1.
I also soldered a 30AWG wire wrap wire to the negative contact, and lined the perimeter of the head with it, just to make sure I have a positive negative contact there.
I'd expect less run time now, but I can't use up my AA batteries fast enough as it is, so that's an easy tradeoff. The brightness is approaching my Arc AAA level-
Anyone disappointed with the brightness of their Infinity would probably change their mind after seeing the increased brightness afforded by going to a direct connection.
The flat spot on the solder blob is the battery contact surface; I don't think there's going to be any wear issues or oxidation on it, being wiped every time it operates- plus it's easily renewed.
I'll have to get one of the blue-green ones to see what it does to that, since it's supposed to be even brighter to begin with.