17mm 5-Mode LED Driver Circuit Board for Flashlight DIY

HKJ

Flashaholic
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Mar 26, 2008
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Copenhagen, Denmark
[size=+3]17mm 5-Mode LED Driver Circuit Board for Flashlight DIY[/size]




Driver is from Fasttech.com.

Official specifications
  • Constant Current: Yes
  • Driver Type: Linear regulator
  • Input Voltage: 3-4.2 -volt
  • Output Current: 800 mA
  • Flashlight Modes: Hi > Mid > Lo > Rapid > SOS
  • Mode Count: 5
  • Depth: 3 mm
  • Diameter: 17 mm
  • Product Weight: 0.7 g
  • Battery over-discharge protection kicks in (cuts off power) when input voltage drops to 3V to 3.1V




[size=+2]Measurements[/size]

Tested with: XM-L2
Driver uses direct drive
Diameter Ø17.3mm
Height 2.8mm
Modes: High, medium, low, strobe, sos
Driver does not remember modes, but always start in high.
A fast off/on will select next mode.
Medium uses pwm at 80Hz with 40% duty cycle.
Low uses pwm at 5.4kHz with 10% duty cycle.
Strobe is 9.8Hz with 50% duty cycle
DC resistance in driver is about 0.15 ohm at 2A (Measured directly at the driver pcb).



[size=+3]High[/size]

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HL.png


The driver uses direct drive, i.e. it only add an electronic switch and a small resistance in the current path.
This means that the battery and led current will be just about the same. Due to the small resistance the battery voltage has to be slightly higher than the led Vf.

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HLDriver.png

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HLLed.png


17mm%205-Mode%20LED%20Driver%20(HS602C)%20LH.png


The driver turns on at about 2.5 volt.

17mm%205-Mode%20LED%20Driver%20(HS602C)%20LHDriver.png

17mm%205-Mode%20LED%20Driver%20(HS602C)%20LHLed.png


High%203.6V.png


Being direct drive, the driver does not add any noise to the current.



[size=+3]Medium[/size]

The power and efficiency calculations does not work here, the efficiency will be very close to the high efficiency

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HL%20medium.png


The average current goes down when the led is switches on/off at a fast rate. The bump in the curve is due to the slow pwm.

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HL%20mediumDriver.png

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HL%20mediumLed.png


Medium%203.6V.png


The medium mode uses pwm at a very low frequency (80Hz). The dip in the pulses is due to my power supply, not the driver.



[size=+3]Low[/size]

The power and efficiency calculations does not work here, the efficiency will be very close to the high efficiency

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HL%20low.png


In low mode the pwm is much faster.

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HL%20lowDriver.png

17mm%205-Mode%20LED%20Driver%20(HS602C)%20HL%20lowLed.png


Low%203.6V.png


The actual pwm frequency is 5.4kHz.


[size=+3]Strobe[/size]

Strobe%203.6V.png


Strobe is 9.8 Hz.



[size=+3]SOS[/size]

SOS%203.6V.png




[size=+2]Conclusion[/size]

This is a driver with limited applications, i.e. only LiIon batteries and led must be suitable for direct drive.
The low pwm frequency in medium will mean that many people will see flickering from the light.



[size=+2]Notes[/size]

How do I test a led driver
List of all tested drivers
 
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